要實現(xiàn)無人化的快速包裝需求,不是一臺機械設(shè)備就能夠解決的,
自動化包裝生產(chǎn)線的生產(chǎn)過程中包括的設(shè)備有:自動開箱機、裝箱機、稱重、封箱機、貼標(biāo)機。接下來讓我們一起來看下整個自動化生產(chǎn)線過程中的視頻。
In order to realize the rapid packaging demand of unmanned, it can not be solved by one mechanical equipment. The equipment included in the production process of automatic packaging production line are: automatic unpacking machine, boxing machine, weighing, sealing machine, labeling machine. Next, let's take a look at the video of the entire automated production line.
一、自動開箱機的工作流程:
Working process of automatic unpacking machine:
將產(chǎn)品裝箱后經(jīng)輸送鏈送入開箱機,并遞交給輸箱機構(gòu),由夾箱皮帶夾住紙箱的兩側(cè)面,向前運動。前短舌經(jīng)壓舌架自動彎曲,后短舌在紙箱進入開箱機托輥時,有一檢測訊號(光電訊號)通知打舌氣缸動作,由打舌架將其折彎,同時有一訊號通知熔膠機自動噴膠。
After the products are packed, they are sent to the box opener through the conveyor chain and delivered to the box conveying mechanism. The two sides of the carton are clamped by the clamping belt and move forward. The front short tongue is bent automatically by the tongue pressing frame. When the carton box enters the carrier roller of the box opener, a detection signal (photoelectric signal) informs the action of the tongue beating cylinder, which is bent by the tongue beating frame. At the same time, a signal informs the glue melting machine to spray glue automatically.
紙箱繼續(xù)向前運動,左、右長舌經(jīng)過導(dǎo)向桿自動向中間折彎,同時壓箱機構(gòu)皮帶,同步壓住紙箱左右長舌,使箱、舌、膠合在一起,完成開箱整形動作,即產(chǎn)品包裝的最后一道工序。
The carton continues to move forward, and the left and right tongue will automatically bend to the middle through the guide rod. Meanwhile, the belt of the box pressing mechanism will simultaneously press the left and right tongue of the carton to make the box, tongue and glue together to complete the unpacking and shaping action, which is the last process of product packaging.
二、自動裝箱機的工作原理:
Working principle of automatic packing machine:
自動裝箱機用于完成運輸包裝,它將包裝成品按一定排列方式和定量裝入箱中,并把箱的開口部分閉合或封固。裝盒機是用于產(chǎn)品銷售包裝的機械,它將經(jīng)過計量的一份定量物料裝入盒中,并把盒的開口部分閉合或封固。
The automatic packing machine is used to complete the transportation packing. It packs the finished products into the box according to certain arrangement and quantity, and closes or seals the opening part of the box. Cartoning machine is a kind of machine used for product sales and packaging. It puts a quantitative material into the box after measurement, and closes or seals the opening part of the box.
三、自動化包裝線稱重的工作原理:
Working principle of automatic packaging line weighing:
自動稱重設(shè)備能動態(tài)檢測產(chǎn)品重量是否達(dá)標(biāo)的高科技設(shè)備,可防止不良品流出,為自動化生產(chǎn)線的品質(zhì)保駕護航。同時,檢測產(chǎn)品的速度可達(dá)人工檢測的2倍以上,也可根據(jù)企業(yè)生產(chǎn)線的速度來定制專屬的自動稱重設(shè)備。
Automatic weighing equipment is a high-tech equipment that can dynamically detect whether the product weight reaches the standard, which can prevent the outflow of defective products and escort the quality of automatic production line. At the same time, the speed of testing products can reach more than 2 times of manual detection, and customized automatic weighing equipment can also be customized according to the speed of enterprise production line.
四、自動封箱機的工作原理:
Working principle of automatic sealing machine:
先將扁平的紙箱放在儲料槽上(可儲存100個紙箱),通過吸盤將紙箱從料槽中吸出,在吸取拉出的同時將紙箱成型,再折前后及左右蓋,后完成膠帶封底。整個動作為自動完成,采用觸摸顯示屏控制。設(shè)有缺料提前報警,無料自動停機的安全裝置。大大方便操作、管理、減少生產(chǎn)人員和勞動強度,是自動化規(guī)模生產(chǎn)必不可少的設(shè)備。
First put the flat carton on the storage tank (can store 100 cartons), suck the carton out of the bin through the suction cup, form the carton while drawing and pulling out, fold the front and back and left and right covers, and then complete the tape sealing. The whole action is completed automatically and controlled by touch screen. It is equipped with a safety device for alarm in advance and automatic stop without material. It is very convenient to operate, manage, reduce production personnel and labor intensity.
五、自動貼標(biāo)機的工作原理:
Working principle of automatic labeling machine:
自動貼標(biāo)機工作時先將物品置在傳送帶上以一個不變的速度向貼標(biāo)機進給。機械上的固定裝置將物品之間分開一個固定的距離,并推動物品沿傳送帶的方向前進貼標(biāo)機的機械系統(tǒng)包括一個驅(qū)動輪,一個貼標(biāo)輪,和一個卷軸。
When the automatic labeling machine works, the article is placed on the conveyor belt and fed to the labeling machine at a constant speed. The mechanical system of the labeling machine consists of a driving wheel, a labeling wheel, and a reel.
驅(qū)動輪間歇性地拖動標(biāo)簽帶運動,標(biāo)簽帶從卷軸中被拉出,同時經(jīng)過貼標(biāo)輪貼標(biāo)輪會將標(biāo)簽帶壓在物品上。
The driving wheel intermittently drags the label belt to move, and the label belt is pulled out from the reel. At the same time, the label wheel will press the label belt on the object.
在卷軸上采用了開環(huán)的位移控制,用來保持標(biāo)簽帶的張力因為標(biāo)簽在標(biāo)簽帶上是彼此緊密相連的,所以標(biāo)簽帶必須不斷起停。標(biāo)簽是在貼標(biāo)輪與物品移動速度相同的情況下被貼在物品上的。
The open-loop displacement control is adopted on the reel to keep the tension of the label tape. Because the labels are closely connected with each other on the label belt, the label belt must be started and stopped continuously. The label is attached to the item at the same speed as the object.
當(dāng)傳送帶到達(dá)了某個特定的位置時,標(biāo)簽帶驅(qū)動輪會加速到與傳送帶匹配的速度,貼上標(biāo)簽后,再減速到停止。
When the conveyor belt reaches a certain position, the driving wheel of the label belt will accelerate to match the speed of the conveyor belt, and then slow down to stop after the label is attached.
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